Engineering evidence
Case Studies
Explore Fabrixon’s engineering design, validation and manufacturing case studies.
Automated Riveting Workcell Integration
Mechanical integration of OEM process modules, twin robots, conveyors and safety infrastructure into a production workcell.
Precision Pneumatic Multi Clamp EOAT
Mechanical EOAT design using distributed pneumatic clamps, compliant seating and a rigid robot interface for repeatable datum controlled handling.
Die Cast Production Line Integration
Mechanical integration of supplier process equipment, multilevel tote buffering and an AMR collection interface into a line that met its operating requirements.
Food Packaging Component Assembly Machine
Mechanical design of a guarded assembly machine combining bowl feeding, datum controlled carriers and repeated pick and place stations for packaging component assembly.
Horizontal Cartoning Machine
Mechanical design of an intermittent horizontal cartoner integrating product infeed, carton handling, timed transfer, insertion, flap control and guarded operator access.
Adjustable Vacuum Robot EOAT
Adjustable eight cup vacuum EOAT with profile arms, distributed suction and a central robot interface for multi format robotic handling.
Inclined Flighted Slat Chain Conveyor
Heavy duty inclined slat chain conveyor with twin chains, replaceable steel slats, transverse flights, controlled transition geometry and a braced support frame.
Zero Pressure Accumulation Conveyor
Zoned conveyor mechanical design for separated automotive door panel accumulation and controlled robotic pickup presentation.
Multi Zone Pallet Transfer and Transform System
Mechanical engineering of interconnected horizontal and multi level pallet handling systems for reliable Euro pallet flow, buffering and level transfer.
Triaxle Silage Trailer Engineering
Engineering development of a triaxle silage trailer from legacy 2D layouts through 3D design, hydraulic rear gate integration, structural FEA, European type approval support and manufacturing documentation.
40 Ton Gooseneck Lowbed Trailer Structural Design
Parametric structural engineering of a 40 ton gooseneck lowbed trailer family with FEA led reinforcement, movement envelope checks and manufacturing documentation.
Pressurized Tanker Trailer Engineering
Integrated engineering of a 25,000 litre tanker vessel, tri axle chassis, CFD supported slosh control and pressure and discharge system packaging.
Modular Industrial Work Platform
Modular elevated industrial work platform using repeated braced steel frames, panelised anti slip floor cassettes, bolted interfaces and perimeter guardrail modules.
Industrial Warehouse Rack Structural Design
Structural design of a multi bay, multi level warehouse rack system with repeated load paths, braced upright frames, deck supports, anchored bases and rack end protection.
40 ft Gooseneck Trailer Chassis Structural Design
Structural design of a 40 ft gooseneck flatbed trailer chassis developed around a 30,000 lb GVWR, continuous load paths, local reinforcement and manufacturing documentation.
ASRS and Stacker Crane Mechanical Design
Mechanical design of a single aisle ASRS with structural rack, stacker crane, telescopic fork and discharge integration.
Parametric 3D CAD Product Development
Industrial product development case study showing how concept sketches and legacy 2D data were converted into controlled parametric 3D models, linked drawings and BOMs for faster engineering iteration and manufacturing documentation.
Gantry Machine FEA Validation and Structural Optimization
Case study showing how structural FEA, physical stiffness testing and optimization were combined to identify flexible machine regions and guide a lighter, better supported redesign.
Spoon Hitch Structural Redesign
Geometry iteration and repeat static FEA reduced the reported peak stress by 48% within fixed hitch interfaces.
Gooseneck Trailer Chassis Static FEA
Static FEA of an OEM supplied gooseneck chassis with documented load assumptions, mesh refinement and design release evidence.
Pressing Machine Fatigue Failure Investigation
Industrial fatigue failure investigation using physical fracture evidence, measured operating loads, local FEA and probabilistic fatigue assessment.
Long Reach Robotic Arm Vibration Analysis
A Fabrixon engineering case study showing how modal FEA, harmonic response analysis and physical testing were used to understand vibration risk in a long reach mobile robotic arm.
High Precision Grinding Machine Vibration Analysis
Case study showing how modal FEA, physical impact testing and topology guided structural redesign were used to improve resonance margin in a high precision grinding machine.
Industrial Compressor Thermal Distortion
A Fabrixon engineering case study showing how CFD and thermal analysis traced compressor casing distortion to nonuniform enclosure cooling and differential thermal growth.
Conformal Cooling Production Mould
Production injection mould engineering for a thick wall PA6+GF30 component using selective conformal cooling, balanced filling and Moldflow led warpage control.
Large Tonnage Automotive Exterior Panel Mould
Large scale injection mould engineering for matched automotive exterior panels with zoned cooling, controlled filling, ejection and mould base structural validation.
Centrifugal Pump Impeller CFD Optimization
Case study showing how pump testing and 3D CFD were used to compare centrifugal pump impeller geometries, explain internal flow behaviour and improve pressure development.
Direct Acting Pressure Reducing Valve CFD Validation
Case study showing how steady state CFD, force balance modelling and hydraulic testing were combined to predict pressure reducing valve behaviour and validate pressure regulation performance.
Chain Conveyor DFMA Redesign
DFMA redesign of an existing table top chain conveyor using product structure analysis, structured concept selection, part integration and structural validation.
Tractor Cooling Package DFA Optimization
Early stage DFA optimization of a tractor cooling package that reduced part count, fasteners, assembly time and total cost while improving design efficiency.
30 Ton Hydraulic Hooklift Container Trailer
Kinematic, structural and tolerance led engineering of a 30 ton hydraulic hooklift trailer for container pickup, transfer, locking and tipping.
Sequential Release Mechanism Mould
Production mould design using sequenced release mechanisms and CATIA motion verification to eliminate demoulding warpage.
Multi Level Tote Handling AGV
Mechanical design of a mobile tote handling vehicle combining autonomous transport interfaces, vertical positioning, side transfer and seven onboard tote positions.