Mechanical EOAT design

Precision PneumaticMulti Clamp EOAT

A compact robot tool combining distributed pneumatic clamps, compliant seating and a rigid nested frame to locate, retain and transfer a component in a repeatable robot referenced pose.

Precision Pneumatic Multi Clamp EOAT
Sector
Robotic assembly
Service
Mechanical EOAT design
Focus
Datum controlled handling
ObjectiveHold the component in a repeatable robot referenced pose
MethodCompliant seating with distributed pneumatic clamping
Key issueControl orientation and datums at several local points
OutcomeRequired 6 to 8 s station duty achieved
01 Engineering challenge

Locate the part before moving it

The handled component required substantially more geometric control than a simple two jaw or vacuum gripper could provide. Multiple local clamping stations allow it to be seated, referenced and retained at several points before robot motion begins.

The engineering objective was therefore not gripping force alone. The EOAT had to establish a controlled relationship between the component and the robot tool frame so the part could be transferred between defined process datums.

Top side view of the EOAT showing mirrored pneumatic clamp groups
Mirrored clamp clusters arranged within the compact working envelope.
Alternate EOAT view showing spring supported tooling and robot side structure
Alternate isometric view showing the compliant tooling layer and service interface.
02 Tooling architecture

Compliance during seating, restraint for transfer

A spring supported upper tooling layer absorbs small pickup height or fixture mismatch during seating. Once the part is seated, repeated pneumatic clamp modules constrain it at several locations while the nested frame plates provide the primary load path back to the robot interface.

Rigid structure
Nested frame plates create a short, stiff load path between the working tooling and robot side structure.
Local actuation
Pneumatic cylinders and distribution hardware are packaged close to the clamp groups.
Service envelope
Valves, cylinders and service interfaces are coordinated inside the EOAT envelope.
03 Handling sequence

Make each handling state explicit

The completed EOAT separates seating, retention, confirmation and robot motion so that the component is constrained before it leaves the pickup datum.

  1. 01

    Seat

    Use the compliant tooling layer to accommodate the small pickup differences present in the application.

  2. 02

    Clamp

    Retain the component at the distributed local clamping points.

  3. 03

    Confirm

    Confirm the required grip state before robot departure.

  4. 04

    Transfer and release

    Present the component to the next defined datum and complete the controlled release.

04 Achieved performance

The tooling met the required station duty

The successful project achieved the intended handling duty while keeping clamp response small relative to the overall station takt. Controlled seating, grip confirmation and transfer were completed within the required station cycle.

Station takt6 to 8 s

Required station duty achieved.

Clamp close≤0.5 s

Clamp action met the specified response target.

Clamp release≤0.5 s

Release action met the specified response target.

Grip confirmation
The required grip state was confirmed before robot departure.
Application checks
EOAT mass, combined centre of gravity, wrist moment, clamp force, loss of air behaviour, sensing and safe release were considered within the complete robot application.
Interface context
Robot system integration sits within the wider ISO 10218 framework, with mechanical wrist interfaces aligned to ISO 9409-1 where applicable.
05 Key finding

Repeatability came from seating before full constraint

The critical feature was the sequence of restraint. Local compliance allowed the component to settle against the intended references first; the distributed clamps then locked that pose before robot motion.

06 Engineering outcome

A precision fixture gripper that achieved the required duty

The completed EOAT combined a rigid load carrying structure, local compliance, distributed pneumatic actuation and a modular multi point grip strategy. It was successfully used for repeatable seating, clamping and transfer between defined process datums.

Performance
The EOAT achieved the required 6 to 8 s station duty, with clamp close and release actions meeting the ≤0.5 s requirement.
Geometry control
Multiple clamping locations established and retained the required component pose.
Integrated tooling
Working plates, clamp modules and pneumatic services were packaged as one compact robot tool.
Project result
The completed tooling met the intended handling function in the successful application.

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