Case Study

Expert Mechanical Design Engineer Staffing for Critical Cheese Processing System

Problem Statement

A leading European food processing equipment manufacturer faced a critical project crisis that threatened their €10+ million cheese processing system contract. The project involved designing a complete automated line for sorting, freezing, storing, and packing cheese blocks for a major dairy producer. They faced several urgent challenges:

  • Critical deadline pressure – 4 months behind schedule on time-sensitive manufacturing start date 

  • Resource shortage – Internal mechanical design team overwhelmed with multiple concurrent projects

  • Complex system integration – Sorting, freezing, storing, and packing systems required seamless coordination 

  • High-stakes project – €10+ million contract with potential for significant penalty costs if delayed 

  • Specialized expertise needed – Industrial food processing machinery design requiring specific experience

The goal was to quickly augment their engineering team with an expert mechanical design engineer who could immediately contribute to finalizing the critical system designs and meeting the manufacturing deadline.

Our Engineering Solution

Using our specialized engineering staffing services, we provided a dedicated mechanical design engineer with extensive industrial machinery design experience over a 6-month engagement. Our approach was designed to:

  • Deploy an experienced mechanical design engineer specializing in food processing equipment within one week 

  • Integrate seamlessly with the existing engineering team to accelerate design completion 

  • Focus on critical system components requiring immediate attention and finalization 

  • Provide flexible engagement allowing project completion without long-term employment commitments

How We Approached the Problem

Rapid Resource Deployment

We immediately identified and deployed a senior mechanical design engineer with over 12 years of experience in industrial machinery design. The engineer had specific expertise in automated sorting systems, industrial refrigeration equipment, storage solutions, and packaging machinery integration, allowing immediate productive contribution to the project.

Seamless Team Integration & Critical Design Completion

Our engineer integrated directly with the company’s design team, participating in daily engineering meetings and collaborating with electrical and controls engineers. Working closely with the internal team, our engineer concentrated on finalizing critical design elements:

  • Mechanical system drawings and specifications – Complete technical documentation for all processing systems

  • Equipment selection and vendor coordination – Optimal component sourcing and supplier management

  • System integration and interface design – Seamless coordination between sorting, freezing, storage, and packing systems

  • Manufacturing-ready documentation and BOMs – Detailed specifications for immediate production start

  • Regulatory compliance assurance – All designs meeting food safety regulations and manufacturing timeline constraints

The collaborative approach ensured all systems met production efficiency requirements while maintaining strict adherence to project deadlines.

Key Results & Client Benefits

Critical Deadline Achievement

The expert mechanical design engineer successfully helped meet their manufacturing deadline:

  • Project completed on schedule – All critical design work finalized within 6-month engagement 

  • Manufacturing started as planned – No delays to project’s production timeline 

  • System integration achieved – Seamless coordination between all processing systems 

  • Quality standards maintained – All designs met food safety and production efficiency requirements

Significant Cost Savings & Efficiency 

  • Contract preservation – €10+ million project delivered without penalty costs 

  • Hiring cost avoidance – Eliminated 6+ month recruitment process for specialized engineer 

  • Employment cost savings – No long-term salary, benefits, pension, or severance obligations 

  • Immediate productivity – Expert engineer productive from day one without ramp-up time

Technical Excellence & Strategic Value

Key engineering contributions and business impact:

  • Complete system design finalization – All processing systems fully specified for immediate production 

  • Manufacturing-ready documentation – Detailed drawings, BOMs, and specifications delivered 

  • Regulatory compliance – All designs meeting European food safety and machinery standards 

  • Operational flexibility – Exact expertise provided when needed without long-term commitments

Conclusion

Through our specialized mechanical design engineer staffing services over 6 months, we enabled our clients to successfully complete their €10+ million cheese processing system design and meet critical manufacturing deadlines. The project’s success demonstrated how strategic engineering staffing can provide exactly the right expertise at the right time, enabling companies to meet critical deadlines while maintaining cost efficiency and operational flexibility for large-scale industrial projects.