Best 3D Printing Design Services

Get expert 3D printing design services for high-quality, functional 3D printed products. Our team supports you through every step, from file preparation to design optimization and performance validation.

  • Enhanced product longevity and sustainability
  • Diversified utilization of raw materials
  • Reduced storage space requirements
  • Maximum design flexibility
  • Optimized time efficiency

Trust us to transform your project from concept to successful 3D printed reality. Start designing your perfect 3D print with us today!

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What is 3D Printing Design?

3D printing design is the specialized process of creating detailed digital models optimized for additive manufacturing. Our engineers develop solutions that meet your functional and performance requirements using advanced CAD design for 3D printing and specialized software.

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What do we offer under 3D Printing Design Services?

We help you create the best 3D print designs tailored to your specific needs. Our services include preparing precise STL files, designing components for optimal printing, and conducting strength validation through structural analysis. You receive comprehensive support across industries including automotive, consumer goods, industrial machinery, medical technology, and packaging systems.

We convert your CAD models into precise STL files optimized for flawless 3D printing using SolidWorks native export capabilities. Our experts optimize mesh density, resolve geometry errors, and ensure geometry accuracy through comprehensive STL File Preparation processes. We analyze optimal print orientations with detailed build orientation planning to ensure smooth printing processes and optimal part geometry. We provide multi-resolution STL files tailored to different printer capabilities and specific layer height requirements.

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Transform your existing CAD files into 3D print-optimized models using our expertise in SolidWorks parametric design. We convert legacy designs from various formats (STEP, IGES, Parasolid) and update them with additive manufacturing considerations. Our team analyzes part geometry, modifies wall thickness, adds proper clearances, and ensures printability while maintaining original design intent. This service is perfect for businesses wanting to leverage their existing CAD libraries for 3D printing applications.

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Our engineers optimize your designs for specific 3D printing materials and technologies with detailed part geometry analysis. We adjust geometry for PLA, ABS, PETG, and specialized materials, considering thermal expansion, shrinkage rates, and mechanical properties. Our build orientation planning ensures optimal layer adhesion and surface quality for each material type. Whether you’re printing with FDM, SLA, or SLS technology, we ensure your design performs optimally with your chosen material and printer combination through comprehensive geometry accuracy validation. This includes support structure optimization and infill pattern recommendations tailored to material characteristics.

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Our DfAM service customizes components for optimal performance and manufacturability. We reduce weight while increasing mechanical strength using proven additive manufacturing principles and topology optimization techniques. This approach saves material, reduces printing time, and maintains design integrity. We focus on minimizing support structures, optimizing layer adhesion, and ensuring proper overhang angles for successful prints.

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Design complex assemblies with multiple components optimized for 3D printing using SolidWorks assembly capabilities. We analyze part geometry relationships and create snap-fit connections, press-fit tolerances, and interlocking mechanisms that account for printed material properties and printer tolerances. Our build orientation planning ensures each component prints optimally while maintaining assembly functionality. Through detailed geometry accuracy analysis and STL File Preparation for each component, we ensure perfect fit and function. Our assemblies are designed to print-in-place or with minimal post-processing assembly requirements. This service is ideal for functional prototypes, mechanical systems, and complex consumer products.

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We simulate real-world stresses on your prototypes to predict performance before printing begins using SolidWorks Simulation and advanced finite element analysis (FEA). Our team identifies potential failure points, analyzes layer-by-layer stress distribution, and considers anisotropic material properties unique to 3D printed parts. This ensures safety and durability while reducing costly physical testing requirements and print failures.

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How do we work?

Step-by-Step Process

We begin by understanding your manufacturing requirements. Our team then prepares optimized STL files, applies DfAM strategies, and performs structural analysis to validate your prototype using various 3D printing design software solutions.

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Requirement Analysis & Concept Planning

We assess design intent and material constraints to align with additive manufacturing strategies and methods like SLS, SLA, or FDM, while maintaining structural integrity throughout the process.

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Structural Simulation & Validation

Following topology optimization, we conduct Finite Element Analysis (FEA) simulations to predict load response and deformation behavior under various conditions.

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CAD Modeling & Design for Additive Manufacturing (DfAM)

We refine parametric CAD models and convert them into watertight STL files for accurate geometry. Our team then optimizes designs using topology optimization techniques.

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Final Output & Technical Support

We deliver print-ready design files with complete design documentation and provide ongoing technical consultation to support successful prototype realization.

Benefits of Using Our 3D Printing Design Services

01.

Accurate STL File

We prevent printing issues with perfectly optimized STL files that guarantee high-quality outputs and reliable results.

02.

Optimized Engineering Parts

Our team produces lightweight and cost-efficient parts designed specifically for additive manufacturing processes and requirements.

03.

Reliable Structural Integrity

Fabrixon identifies weak points before printing through thorough structural analysis using FEA to minimize prototype failures and ensure reliability.

04.

Fast Product Launch

We speed up your design cycles with virtual testing and file optimization, significantly reducing physical prototyping costs and time-to-market.

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Technical Expertise & Support

We possess extensive knowledge in CAD design, STL preparation, and structural simulations. We provide ongoing support to ensure project success and optimal outcomes.

Your questions answered

Common questions

3D printing helps create fast prototypes to test form, fit, and function. It speeds up design validation and supports iterative improvements.

It depends on size, material, and complexity. Small prints may take a few hours, while larger models can take up to a few days.

It cuts tooling and prototyping costs and reduces labor. Only the required material is used, minimizing waste and overall expenses.